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9th Annual Asian Six Sigma Summit 2008
Process Improvement, Design and Management Know-How for Continuous Business Excellence and Improvement
June 24 - 25, 2008 · Amara Sanctuary Resort Hotel, Sentosa, Singapore
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Day Two: Conference
Tuesday 24 June 2008
09:00 Chairman’s Welcome Address
09:15 Opening Keynote Presentation: Settling The Underlying Conflicts Of Lean, Six Sigma And Other Continuous Improvement Methodologies For An Integrated Process Improvement Strategy
A primary concern to any enterprise that seeks customer satisfaction and market share is the ability to rapidly deliver high quality in a time and cost competitive manner. The dilemma is what is the best
method and process to achieve this? As markets become more competitive, the focus on Lean has grown significantly over the last 10 years. Key issues to be addressed:
- Understanding the motivations, objectives and benefits of integrating various improvement strategies
- Evaluating the operating mode of the various methodologies/ philosophies
- Creating a System Thinking approach
Dr. Alastair Muir
President
MUIR AND ASSOCIATES CONSULTING INC.
10:20 Making Operational Excellence Work In Investment Banking – A Credit Suisse Case Study
- Integrating Balanced Scorecards to set objectives for every department
- Tying up Six Sigma, Lean, TRIZ projects to operational business goals
- Selecting the right quality tool: Analysing the problem and determining the best vehicle to achieve your goals
Paul Tomes
Operational Excellence Lead
CREDIT SUISSE
11:30 Mobilizing The Army’s Business Side Using Lean And Six Sigma
The goal of the Army’s Lean Six Sigma deployment is to make the business side of the Army as efficient as the war-fighting side is effective. Lean Six Sigma is helping the Army transform its business practices and free up resources – all to better equip and support the soldier. The deployment is Army-wide, making it the largest Lean Six Sigma deployment ever attempted, eventually encompassing 1.3 million employees across the globe. Ronald will discuss the roadmap and maturity of the program, and show specifically how transformation in the Army is resulting in efficient, flexible business processes.
Ronald E. Rezek
Special Assistant to the Deputy Under Secretary of the Army (DUSA) and the Director of Continuous Improvement for the Office
US ARMY
11:00 Coffee & Networking Break
Simultaneous Tracks: Customize Your Conference Experience! You Can Choose To Attend Either Of These Tracks, Or Any Of The Sessions, To Match Your Need And Interest
| Track A: (services Industry) |
Track B: (manufacturing) |
Advanced Practitioners VIP Track |
12:10 Initiating The Start-Up Of Quality Improvement In Your Organization
In the global economy, the skill of continually improving quality is vitally important to an organization’s longevity and success. You will have to develop a method of effective and efficient Continuous Quality Improvement (CQI). Measuring customer satisfaction is at the heart of CQI. The stages of planning, organizing and implementing CQI can lead you step by step toward gaining global market share.
Chander Mohan Nagpal Quality Manager 6 Sigma Lead REUTERS
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12:10 Partnership Supplier Development By The Lean Six Sigma Methodology
Are you continually asking your suppliers to reduce costs? Are you, as a supplier, continually being asked by your clients to reduce costs? Faced with global competition, manufacturers are tasked daily with lowering production costs, improving quality, and implementing Lean techniques. So you must select and develop supply chain members that share the same commitment to developing a Lean enterprise. This presentation will provide you with a critical understanding of Lean Six Sigma supplier development.
Mohamed Rawoof Corporate Quality Lead, MBB BECTON DICKINSON
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12:10 Implementing Continuous Improvement On Your Continuous Improvement Process
The challenge is to deploy a system that provides a common, structured work environment while offering the flexibility required for global deployment. So how do you develop a solution that allows you to easily populate project information from multiple sources into the central repository without requiring practitioners to re-enter their project data? By having project tools integrated with the portfolio reporting, practitioners, champions and managers are able to perform at a significantly higher level. At the same time, the executives are able to generate timely and meaningful analysis from our detailed project data. Understand how to achieve: Shorter project cycle times, higher quality and improved standardization
Yeo Soo Hin Director Quality & Continuous Improvement INTERCONTINENTAL HOTEL GROUP
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12:50 How Hewlett Packard’s Global Business Centers In EMEA Effectively Implemented A Closed Loop Process Improvement Framework
The first step in a process improvement project is to identify the process which is to be improved. This may be obvious for a given situation, for example when dealing with a known problem or where
measurement of an existing process indicates a need for further attention. However, there may be a number of known potential improvement projects, and the problem lies in selecting which project to do
first. Activities in this stage may thus include:
- Reviewing existing measurements, looking for poorly performing processes
- Identifying customers, their needs, expectations and satisfaction with current processes
- Defining criteria for selecting candidate projects
- Describing candidate projects in a format that will ease selection.
- Selecting a process to be improved
Rohit Ganjoo
EMEA Quality Manager, 6 Sigma MBB Global Business Operations
HEWLETT PACKARD COMPANY
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12:50 Using Six Sigma Quality Root Problems/ Causes In Systems/ Processes With Solutions To Solve Them
Six Sigma approaches root causes with traditional “quality tools” involving searches for many possible root causes of a single problem. This is very appropriate for relatively simple (designed) systems, but mostly inappropriate for complex, evolved, or self-referencing organizational systems. So why isn’t this approach applicable for more complex systems:
- Identify the system’s constraint(s)
- Determine a strategy to exploit that constraint to its fullest capability
- Subordinate all other actions to that exploitation strategy (Drive out foot-shooting policies and activities - Don’t let other aspects of the system inhibit the throughput of the constraint)
- Elevate the constraint (typically by acquiring more constraint capability or offloading from it to another piece of the system)
- When the constraint is “broken,” and another aspect of the system now becomes its limiting factor, go back to step 1 - Do not allow inertia to become another constraint
Rangaraj.S Global Head Quality and Chief Risk Officer HTMT GLOBAL SOLUTIONS LIMITED
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12:50 What’s Wrong With Traditional Six Sigma Deployment Processes? How Can We Use Lean Six Sigma Methodology To Fix It?
Six Sigma’s job is to find out problems with business processes and implement solutions to eliminate defects, improve productivity/ efficiency & reduce cost of poor quality. Yet if we look at a lot of Six Sigma deployments, we will find that there are defects, inefficiencies and COPQ in the deployment process. This session will take a critical look at traditional deployment processes with the same analytical rigor that Six Sigma professionals use for other business processes. The session is intended to provoke Six Sigma practitioners into critically examining traditional deployment strategies and to look for better ways. The session will explore:
- Why process cycle efficiency of projects is low
- Why changeover times for belts to move from one project to another is high
- Why capacity utilization of the belts is low
- Why we still train belts in batches and not just-in-time
- Why deployments are so expensive
- Why many projects still do not yield the complete long term results, in spite of implementing a good technical solution
- Why Six Sigma does not engage & excite all levels of the organization
Sandip Labh MBB, 6 Sigma Centre of Expertise BP
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13:30 Lunch & Networking Break
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13:30 Lunch & Networking Break
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13:30 Lunch & Networking Break
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14:30 Embracing Lean Six Sigma In Service Environments – Beyond The Product Quality Improvement
- Service industry is about experience rather than rigid product.
- Respect the human nature when measuring the customer satisfaction
- Respect variable factors of associates when leading the quality improvement.
- Mobilize long term quality initiative with executive sponsorship and ongoing measurement.
Helen Hao Regional Director, 6 Sigma, MBB STARWOOD HOTELS & RESORTS
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14:30 Instilling Enthusiasm And Motivation Throughout Your Workforce To Generate Acceptance And Support
Discuss how to create enthusiasm and acceptance amongst the general workforce, plus a steady supply of projects through:
- Using a rigorous process to clarify the business potential and financial return of what are initially just pain points
- Ensuring strategic and agile success within one year to continue the enthusiasm and acceptance for Lean Six Sigma
Raphael Costa Vice-President Operations, Australia-Asia ALCOA OF AUSTRALIA
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14:30 Evolved Working Practices Using Six Sigma And Lean
Now that Lean and Six Sigma have been a major initiative for over 10 years, the question “what’s next after Lean Six Sigma?” comes up time and time again. Initiatives are the critical mechanism to drive change within an organization and developing a core competency to deploy initiatives. So how can a company do that by deploying Lean and Six Sigma first and following with the deployment of smaller process improvement initiatives.
Dr. Taeyoun Won Consultant & MBB, Business Innovation Department POSCO
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15:10 Discussion Round Tables: What Is The Need For Innovation?
- Defining the process for innovation within your business
- How to utilize the power of your organization to drive forward innovation
- Is there any limit for innovation within the Process Excellence framework
Discussions will be led and mediated by the speakers of day
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15:10 Discussion Round Tables: How To Best Overcome The Problem Of Response Management
To overcome these challenges, one must not only communicate what the key metrics are, but also link financials to operational metrics.
- Which tools are right for operations?
- How to achieve proactive management?
- How to empower manufacturing staff to respond more quickly?
Discussions will be led and mediated by the speakers of day
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15:10 Discussion Round Tables: The Future Of Six Sigma Techniques And Methodology And Its Capability And Utilization
- Where is your organization right now? Defining the leadership vision
- Which techniques and methods worked for you and your team? What should you remove and what should be implemented new?
- Measuring the success and planning for the future
Discussions will be led and mediated by the speakers of day
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16:10 Coffee & Networking Break
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16:10 Coffee & Networking Break
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16:10 Coffee & Networking Break
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16:40 The Evolution Of Six-Sigma: Latest Trends, Current Challenges And Future Outlook
In the quest for operations performance improvement, many business leaders fail to distinguish its strengths from its weaknesses. For peak performance, companies should position Six Sigma in the context
of process management and assign process owners. Process owners ensure that all performance initiatives (Six Sigma, enterprise resource planning, balanced scorecard, customer relationship management
and so on) are integrated to support strategic goals. Fitting Six Sigma into the process-management framework allows organizations to enjoy Six Sigma’s benefits while keeping it away from areas where it
doesn’t belong. If applied correctly in the future more enterprises will reap cost savings, accelerated new-product introduction, improvements in customer satisfaction, and increases in profitability.
Nandkumar Mishra
MBB & Business Excellence Deployment Lead
PATNI COMPUTER SYSTEMS LTD.
17:20 The Future Of Lean Six Sigma: Injecting Innovation Into Your Process Excellence Program To Provide A Constant Source Of Productivity
This presentation is about innovation Vs. ‘rigid’ methodologies and dispelling theories that process improvement methodologies are the enemy of creativity and learn how to use them in a complementary
fashion. In a business world with evolving client needs and dynamic markets, technology and competition, it is no longer sufficient to simply be efficient and solve problems. Process improvement
practitioners can add substantially more value by truly embracing creativity when delivering solutions. Creativity is a direct result of determination to learn and use creative thinking strategies. Applying
these strategies can lead to innovative solutions on any improvement project, regardless of methodology or approach.
Forrest Bayley
Deployment Champion, Asia Pacific Rim 6 Sigma
MERRILL LYNCH
18:00 End Of Day One Presentations & Chair’s Closing Remarks
18:10 - 21:00 2nd Annual Asian Six Sigma Excellence Awards & Gala Dinner
[ Register Now]
· [ Next: Day Three: Conference ]
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